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Abstract The properties of foams, an important class of cellular solids, are most sensitive to the volume fraction and openness of its elementary compartments; size, shape, orientation, and the interconnectedness of the cells are other important design attributes. Control of these morphological traits would allow the tailored fabrication of useful materials. While approaches like ice templating have produced foams with elongated cells, there is a need for rapid, versatile, and energy‐efficient methods that also control the local order and macroscopic alignment of cellular elements. Here, a fast and convenient method is described to obtain anisotropic structural foams using frontal polymerization. Foams are fabricated by curing mixtures of dicyclopentadiene and a blowing agent via frontal ring‐opening metathesis polymerization (FROMP). The materials are characterized using microcomputed tomography (micro‐CT) and an image analysis protocol to quantify the morphological characteristics. The cellular structure, porosity, and hardness of the foams change with blowing agent, concentration, and resin viscosity. Moreover, a full factorial combination of variables is used to correlate each parameter with the structure of the obtained foams. The results demonstrate the controlled production of foams with specific morphologies using the simple and efficient method of frontal polymerization.more » « less
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Lamuta, Caterina; He, Honglu; Zhang, Kaihao; Rogalski, Michael; Sottos, Nancy; Tawfick, Sameh (, Advanced Materials Technologies)Abstract The skin of the cephalopod is a 3D display, where the papillae muscles control the protrusion of each voxel by several millimeters out of the skin plane, create hierarchical textures, and collectively change the overall skin pattern in a fraction of a second. A material system capable of mimicking this response using electromechanical actuation of twisted spiral artificial muscles (TSAMs) is presented in this study. TSAMs leverage the mechanics of their twisted geometry to extend out of plane by 8 mm, corresponding to 2000% strain using a voltage of only 0.02 V mm−1. They are made of polymer fibers wrapped with a helical metal wire. These actuators are assembled on a stretchable skin with the required flexible electrical connections to form an array of digital texture voxels (DTVs). The DTV array produces arbitrary 3D surface patterns on‐demand, and provides opportunities to control hydrodynamic drag, camouflage, and haptic displays.more » « less
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